1. Raw Material (copper ingot):
Copper ,brass,bronze.
2.Design to prototyping:
(1) mould design according to Pro/E, Auto CAD, Solidwork,
| 1.mould design | according to CAD file(IGES,STEP,PRT) |
| 2.mould material |
mould frame:45#steel or ductile iron mould core:H13 |
| 3.suitble process | die casting |
| 4.suitble material | aluminum,zinc,copper |
| 5.suitble machine | 88-800ton hot chamber die casting machines |
| 6.mould life | 50000shots |
| 7.mould time | 35days finished mould |
(2)Mould flow analysis.
Mould model will indicate :
- Tentative gate and ejector pin location
- Tentative parting line locations
- A general idea of the configuration of the cavity, core, and any sliders needed.
(3)Test mould, proofing.
(4)Deburring,Drilling,Post machining.
(5)Surface treatments:
Polishing, painting, anodization, shot blasting, power coating, electrophoresis, zinc plating, black oxidation.
