Specifications:
|
Production capacity |
000-10000tons/year /set |
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Motor power |
140~180kw.h/ton |
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Labor consumption
|
3 |
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Cycle time |
8 minutes per tank (there are two tanks in turn) |
Description:
This machine consists of four parts.
First part is the mixer. The rubber powder will be mixed in the mixer on the left and through the screw to the tank.And then rubber powder will be devulcanized in the tank then go to the cooling system (cooling screw), then come out the finished devulcanized rubber powder. And the air pollution and water pollution is collected by the pollution collector as you see on the picture the two silvery two tanks.
Applications:
The machine is mainly used for devulcanize the rubber powder mixing with some chemicals.the devulcanized rubber powder is used for making reclaimed rubber.
It broke through the atmospheric temperature plastic crafts, intelligent control and other technical difficulties,
realizing the combination with the latest and traditional technology,which makes our country’s reclaimed rubber industry entered into a new era of clean manufacture,
furthermore, it helps change the people’s previous philosophy of bad production environment of reclaimed rubber industry.
"Atmospheric clean devulcanizer"is the new equipment to make the waste rubber plasticizing link completely changed,using a large number of new technologies, new crafts, new structures, many key parts are all created by Guoxing company initiatively,some components have reached the international advanced level.
Competitive Advantage:
1. Improve the quality of reclaimed rubber .
Take the example of whole waste radial tire rubber powder, the tensile strength is above 12Mpa on average,the high one can reach above 15Mpa,the elongation at break is above 400%,the high one can be 480% above.The mooney viscosity is between 55~65.In this aspect the biggest advantage is it can be adjusted based on customer’s need , can be control.
2. The low carbon manufacturing,clean manufacturing, green develop of reclaimed rubber has come true. This new technology adopt dry method ,not add the water during the manufacturing.Add environment handle system during manufacturing,to make sure the workshop has none waste air,none waste water,none waste oil and air,without bad smell, non-poisonous,harmless and be friendly to the environment,realize the reclaimed rubber industry clean producing ,green develop.
3. Reduce the energy consumption,cost,improve the economic benefits.
Adopt this new technology,the rubber powder adopts 16-24 mesh ,other technology adopts 28~30mesh rubber powder ,can save 100kwh/ton.In the devulcanization can save 50~70watts,and also decrease the use of Softener,can reduce around 200RMB. The product price can be higher 300 RMB/ton than other technology,This one decreasing and one increasing can create more benefits for the enterprise.
4. Make sure the safety manufacturing. This new technology is operating under the condition of normal pressure,middle temperature to avoid high pressure vessel create the potential safety hazard,to realize the safety manufacturing.
5. Improve the production efficiency.
This new technology decrease the “devulcanization”time.Dynamic method need 3 hours,high temperature method need 1.5 hour,Spiral method need 20 minutes, this new technology only need 8 minutes,and then improve the production efficiency largely, one set of machine can reach 30 tons,60 tons,90 tons the highest can reach 120 ton per day.
6. Realize the automatic producing,intelligent manufacturing.
Xiechang Machinery use the information technology in the devulcanization technology,from automatic weighing,automatic control,automatic adjust,automatic handle oil and air,automatic cool ,realize the data analysis and handling,reduce the labor cost ,improve the labor condition,improve the automatic producing level.
