Two Down drive guide rollers Knitted No-tension industrial wash machine
KD-200 type Knitted No-tension Washing Machine
Equipment Flow:
Open width feeding frame — photoelectric translation centring machine — MEX812F high efficiency drum drip washing box*6—XLP681F two rollers seal type padder*6 — spray pipe — vacuum water suction device — TM05-02C pendulous doffing frame
Equipment performance
1. Machine width: 2000mm
2. Machine direction: left or right hand.
3. Machine speed: 20-30m/min(bleaching speed: approx. 8m/min)
4. Transmission method: AC frequency,PLC control
5. Water consumption: 0.5~1m³/h
6. Steam consumption: 150~200kg/h
7. Power consumption: 36kw/h
Equipment Structure Feauture:
1. TE08-01 open width feeding frame
C type Steel frame,fabric tight deivce,gap bridge guide roller.
Photoelectric translation centring machine.
2. MEX812F high efficiency drum drip washing box
Box end plate is made of 3mm stainless steel plate,processed through laser cutting,NC machining,Surface shot blast.
Upper drive mesh drip washing roller (big diameter), 4 drip washing pipe are in the top of the mesh roller to flush the fabric,mesh diameter 750mm.
Description:
Two Down drive guide rollers(big diameter), guide rollers diameter250mm, two guide rollers are in the independent wash tank, lotion backflow to improve wash efficiency.Lotion is 130mm higher above the guide roller, this can ensure the adequate exchange between surface dyeing and lotion, and decrease cutting points distance (fabric enter into mesh roller) in max limit, keep sure fabric relax synchronous running.
Mesh roller and two big diameter guid rollers dragged by BWD2-43-1.5 motor reducer together,unique driven design ensures fabric relax synchronous running.
Excessive guide roller roller diameter150mm,2mm stainless steel plate and 2mm carbon steel composite coated roller, with light weight and good dynamic balance efficiency, the fabric can run in low tension.
Mesh roller, big diameter guide roller,excussive guide roller adopt stainless steel bearing block, external rolling bearings, 50mm mechnical seal, decrease fabric running tension in max limit.
Drip washing box inside with low tension tension frame,high precision pneumatic control valve,instrument, air cylinder control, ensure the fabric tension delivery siginal is true,in high speed,sensitive.
Tension frame actuating signal feedback through high precision FJS-R type angular transducer.
Drip washing box equipped with dynamic filter circulation box to ensure lotion clean and full washing of fabric, improve lotion use ratio, low energy and consumption.Circulation pumb model: centrifugal pipeline pumb 100BF100, flow rate: 100m³/h, 4KW.
Internal with Venturi direct heating pipe, uniform heat, reduce noise.
Drip washing box equipped with backflow mouth to achieve backflow box by box, pneumatic dewatering, fast and convenient.
Top open the door,easy to clean.
Temperature self control, 95—98±3,low energy and consumption, easy to operate.
Box side equipped with temperature gauge,surface and ground into 45°, easy to observe.
Left and right toughened glass door, convenient to observe internal condition.
Annular rubber sealing strips are made of silicon rubber with thermostability,good sealing,acid and alkali corrosion.
XLP681F two rollers seal type padder
Whole sealing structure,comprised of box,padder,drive thread separator rolle,low tension tension frame.
Box end plate is made of 3mm stainless steel plate,processed through laser cutting,NC machining,Surface shot blast.
Top open the door, easy to clean.
Padder drive roller is stainless steel roller, diameter 220mm, passive BNR roller is in the top of steel roller, diameter 250mm,pressure 3t, dragged by 2.2KW AC motor.
Drive thread separator roller diameter 125mm,single drag.
Sealed box inside with low tension tension frame, high precision pneumatic control valve,instrument,air cylinder control,ensure the fabric tension delivery siginal is true,in high speed,sensitive.
Tension frame actuating signal feedback through high precision FJS-R type angular transducer.
Spray pipe and vacuum suction device are equipped behind the second padder padding point .
Elelctric control cabinet:
u Spray cabinet shell,there is axial flow fan to radiate in the top,internal with lighting device.
u Schneider transducer, total machine AC frequency speed adjustment control.
u Schneider switches, contactor, breaker and other main electrical element are famous brand.
User self-care parts:
Foundation,installation material,big tools,shovel crane;
Total pipelines net,light,air compressor;
Cloth cars,A-frame,chemical dyes burdening system
Equipment list:
|
ITEM |
EQUIPMENT NAME |
Remark |
QTY |
|
1 |
Inlet Frame |
Made of 14# Channel steel |
1 set |
|
2 |
Infrared centring m/c |
|
1 set |
|
3 |
Single-drum washer |
sets of small built-in padders |
6 pcs |
|
4 |
Spray filter box |
3KW |
6 pcs |
|
5 |
Filter screen plate |
|
6 pcs |
|
6 |
Pumb |
3kw |
6 pcs |
|
7 |
Joint pipe of circulating pump |
|
6 pcs |
|
8 |
Circulating spray wash pipe |
|
6 sets |
|
9 |
Water-jet knif |
|
6 sets |
|
10 |
Stainless steel fastener |
|
6 pcs |
|
11 |
Foot expansion screw |
|
8 sets |
|
12 |
Inlet Valve |
|
6 sets |
|
13 |
Drain valve |
|
6 sets |
|
14 |
Temperature control meter |
|
6 sets |
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