Fabric Hot air stenter setting machine / Knit Dyeing Machine with transfer oil
KZM-220 Knit Fabric Hot air stenter setting machine
(transfer oil system)Chambers 5 sections
Process :
Open width entry → tight cloth frame → infrared edge,centering →padder mangle → auto weft straightener device →lower over-feed screw expending → upper over-feeding →E+L edge detecting edge → E+L four fingers edge uncurler device →pinning on → chamber for heat setting → air cooling → pinning off → water coolingφ570*2 → compensator, E+L cloth guider device→batching(swing cropping to J-box)/Plaiting
Entry cloth section:
1. MH591-220 padder mangle
2. auto weft straightener device
3. Main fabric: woven fabric
4. Nominal width: 220 Cm
5. Efficient width: 70-200 Cm
6. Mechanical speed range: 10-100 M /min
7. Heating source: transfer oil
8. Conveying chains: pin plate chain
9. Air pressure: above 0.5mpa
10. Infeed upper overfeed range: -10% to 30%
11. Infeed lower overfeed range:-10% to 30%
12. PLC: Siemens, German
13. Frequency converter: main drive is Siemens,fan frequency converter:Danfoss “HOLIP” of Denmark
Entry cloth section:
1.High entry cloth into the unit
E&L Fabric cloth guider system
Including rotation tension roller and extension of the adjustment handle, the long arm is 1400mm in length.
A taub inside the long arm.
Two drive expand roller(separator seperating roller)
A width of the sensor board
One pair of center guide rollers, the surface consists of many plates , which are lateral moved.
Auxiliary and drive components
For dry or wet cloth
2. Cloth guide device
Floating rotary tension compensator, control the speed of padder mangle.
Padder mangle:MH591-180
3.two-roller padder mangle
1. skew roller type
2. A coating and protection of the rack beams
3. Baffle roll made of stainless steel
4. Two large-diameter cylinder pressure ensure uniform and efficient compression
5. Squeeze rollers:
6. Active compression roller coated hard rubber, hardness of 85 °shore
7. Passive pressure roller coated hard rubber, hardness of 80 °shore
8. Active hard rubber roller, 11kw motor drive
4.padder mangle chemical tank
1. Pneumatic lifting and lowering
2. Level control with level controller device
3. Width of the roller: 1800mm
4. Diameter of the roller: 350mm
5. Total squeezing power up to 7 Tons.
6. Dumping device for tank rapid drainage
5. Weft straightener
Stenter setting machine combined with horizontal return chain
6. cloth feeding and over-feed device
cloth feeding platform and operate platform
upper traction roller, lower traction roller
2.2kw drive two traction rollers
Use gearbox adjust two traction roller transmission of tension between the fabric
Maximum design rate of over-feed +40%
Compared with the conveyor chain speed
Two expander rollers, 1.5kw drive
Tattoos of stainless steel spiral
Two weft electrically adjustable rollers, 4 × 0.18kw drive
A guide roller installed under the upper traction roller
7. Meter Bridge - located in the area of the cloth feeding section.
8. The fabric feeding device
Two pin- brush overfeed device, cloth edge tensioning device
Left and right independent regulation
2 × 0.37kw drive
E + L edge uncurler device
9. Fabric conveyor equipped high tech chains
Cloth enter track is 4500mm in length
Connected by a wire welding width modulation,
Push cloth edge brush is set in the cloth enter area,
Pneumatic chain tensioner,
Chains and tracks in the chamber
Chain coaxial drive
Horizontal return chain match pin plate, chain durable lubrication,
Cloth out platform
Pin-off guide roller
10. Electric chain width adjustment device
One screw inside the lengthening area , 0.55kw drive
Four screws are in a hot chamber
One screw is in the cloth out area, 0.55kw drive
Enter and exit out of the cloth are displayed width
11. Heat chamber
Chamber frame is made from 6# angle iron and 8# channel steel welded together.
5 hot chambers, per chamber is 3000mm Long
Heat -insulating door is made from 1.2mm cold-rolled steel, 100mm thick, filled with insulating material and silicone rubber strips used for sealing.
With efficient thermal insulation properties
Double filters, top-level filters can be cleaned out of the device operation, do not open the door and down
Bottom chamber filters protect the ventilation
CAD stream KLD soft-type spray outlet
Lay-on Air flow design
12. Hot chamber before and after the insulation room
Enter and exit of fabrics have wind barrier
13. The bottom heat insulation
Special insulation panels, with 100mm thick mineral fiber
Place in hot chamber bottom
14. Circulating air system "double duct"
Separating the upper and lower duct and manual control air flow.
5 hot chambers, each chamber has 2 circulating fans.
FM direct connection to the motor and fan, power is 7.5kw/1740rpm, maximum speed is 1740rpm.
5 sets of frequency modulation device, each power 15kw.
15. Protective system
Outage automatically interrupts air flow blows to the fabric
When you turn on, automatic reset memory system
16. Heat system
heat transfer oil
Max. temperature: 220
17. Exhaust devices
2 sets of exhaust fan, frequency modulation motor drive.
Each motor power is 3kw.
18. Cooling area CAD stream -Spray-air outlet
1000mm Long, drive motor directly connected
Power is 5.5kw. Rotate speed is 1500rpm
19. Electric appliance configuration
All fabric conveyor drive adopts frequency control motor
When the normal stop and emergency stop,
Control slow down to a complete halt
Control device and monitoring of equipment is in the cloth enter area and cloth out area.
Electric box
Wire pre-arrangement, design appropriate to the highest temperature of 40°, and relative humidity 90%
Conveyor drive motor cable fabric
Other small electrical cables
Circulating fan cable
Control cables, arranged ready for use.
Cloth out section
20. cloth out platform and traction rollers
3kw Drive
2 water cooling roller , Each diameter is 570MM
J – box cloth out
21. The fabric counter meter
22. cloth delivery device ( batching and plaiting combined device)
Traction rollers and mercy with fabric-connected and work together to drive isolation
Fabric tension can be adjusted
Plait range is 1000mm
Diameter of batching device is 1500mm
23. High performance static elimination
An ion bar is in batching device.
24. One Sets of tools
25. One batch of wearing parts
Paint
Instrument panel and the chamber cabinet components for the brilliant-blue paint, blue (RAL5007)
Some features have a consistent anti-rust treatment, such as paint or galvanized coating on the silver-gray paint, gray cabinet.
