15T High Effective Starch Processing Machine For Corn Starch Making
Introduction of cassava starch process machine:
Corn starch machine we offer including corn cleaning machine, corn starch making machine, corn starch drying machine, corn starch packing machine.
Process description
1) Purifying: Before going to storage bin,
pre-purifying is done to eliminate big and small foreign substance which will
be sent to germ cake collection section. There is a device near storage bin, it
has clean, de-stone, de-dust functions. Purified corn is sent to steeping
section.
2) Steeping: Counter current steeping
principle is adopted to make corn become soft in steeping tank. Acid is heated
and remains 50°C when circulating in all tanks. Dipped corn is pumped to
crashing stage, sending to wet corn storage after dewatering.
3) Sulfurous acid making: Sulfur is burned
in furnace, getting SO2 gas, goes to absorption tower with china rings. Water
is sprayed down, mixed with rising SO2 gas to get sulfurous acid.
4) Crash and germ separation: Steeped corn
is sent to 1st germ mill from wet corn storage bin. Crashed corn is pumped into
1st germ cyclone and screen, and then goes to 2nd mill for further crush. Germ
goes to 2nd germ cyclone then back to previous tank.
5) Finely milling and fiber wash, dewater,drying: In pin mill, the degermed corn is multi--strongly
crashed to remove fiber off. Fiber is sent to multi-stage washing screen for recovering the balance
starch. Cleaned fiber goes to screw presser for dewatering then goes into bundle dryer for drying to mix with corn slurry for making animal feed product.
6) Protein separation and starch washing:
Starch milk goes to primary separator for gluten separation. Cleaned starch
goes to 12 stages cyclones for final washing to remove the tiny foreign items.
7) Starch dewater and drying:
Fine starch milk is dewatered by peeler centrifuge, the starch is sent to air flow dryer
for making dry starch product in which moisture should be less than 14%.
8) Germ washing, dewater, drying, extraction oil and oil refinery: Germs from cyclone go to gravity arc screen for washing, dewatering. Washed germs are sent to bundle dryer. Dried germ is fried and
extracted then oil is filtered. Coarse oil is gotten at the end.
9) Gluten concentration, dewater, drying:
Gluten is concentrated by air floating vessels then goes to vacuum filter for
further dewatering. Dewatered gluten goes to bundle dryer for making gluten
meal product.
10) Processing water recovery and steeping liquid evaporation:
Process water from concentrator, dewater machine which contains SO2 and some insoluble material, can be used again to the whole system such as steeping and washing. Corn steeping liquid is sent to evaporator for concentration then goes to fiber bundle dryer to make mixed animal feed.
Features of corn starch machine we offer:
(1) Drying speed is rapid. When liquid raw material is atomized, the surface of the material will be enlarged greatly. In the hot airflow, 95%-98% of water can be evaporated instantly. Time of completing the drying is several seconds. This is especially adapt to dry heating sensitive material
(2) Finished products have high quality, high-purity, good uniformity, good flow capability and solubility advantages.
(3) Simple and stable operation, convenient control and debugging, easy to achieve automatic operation.
(4) Process of production is simple, it is an ideal choice for liquid material which contains 40%-90% water and wants to dry it to powder once, this type of machine can reduce the procedure of smash and sieve, the operational environment is superior, always clean, and under healthful condition, it also can avoid powder flying while drying.
(5) Design with compact construction and small occupation, the equipment is easy to control and maintain.
(6) The main parts of the equipment is easy to replacing, the key controlling data is adjustable which will adjust material staying time and suitable for more variety of raw material.
The main equipments:
|
Model Item |
KS -80 |
KS-120 |
|
Plate diameter(mm) |
800 |
1200 |
|
Plate speed(r/min) |
970 |
880 |
|
Overall Dimension(L*W*H) (mm) |
2510X1100X1125 |
2600X1550X1800 |
|
Motor Power(kW) |
37 |
55 |
|
Weight(kg) |
1500 |
3000 |
Our services
Installation:
1. We provide videos and instruction manual to show the process of installation.
2. We provide training for installation for free in our factory.
3. We can send technician to buyer's factory to install the machine and provide training service.
After Sales Service:
1. One year quality warranty and free lifetime technique support.
2. Free spare parts would be supplied if machine broken within warranty period except the easily damaged parts.
3. After the warranty period, the spare parts for replacement are offered based on certain charge.
