High power GS-HC03 300 - 3000W gold welding machine with CNC system
Plate Laser Welding machine
Description:
The application of laser welding in automobile manufacturing begins in the transmission gear welding, in the design and manufacture of auto transmission gear, in order to reduce the gear's weight, volume and machining difficulty, and to save raw materials, developed countries have processed gears or gear shafts in split-type instead of wholistic machining then weld the two parts together to be an integrated part.
HC03 high power gear laser welding machine, is composed by high power Rofin-DC030/DC035 laser source, water chiller, processing machine tool, auto preheat machine, robotic hand for loading and unloading, CNC system and do on. The control system can realize integrated control to the whole machine, such as processing machine tool, water chiller, protective air unit and so on . It is easy to adjust the parameters, with centralized display and strong anti-interference ability. With reasonable hardware and software, durable and stable, protect operator's safety by laser fence.HC03 type welding achine is specialized in processing transmission dual gear, dual gear shaft of automobiles.
Specifications:
|
Model |
GS-HC03 |
|
Laser source |
Rofin-DC030 (fiber/CO2) |
|
Output wave length |
10.6 um |
|
Output power range |
300 - 3000W |
|
Power stability |
±2% (long term) |
|
Diameter of laser beam |
20 - 25 mm |
|
Laser beam stability |
≤ 0.15 mrad |
|
Water chiller |
LSJR-500BX chilling system |
|
rated refrigerating |
50kW |
|
CNC machine tool (X, Y, Z -axis) |
|
|
Location accuracy |
≥±0.02 mm |
|
Relocation accuracy |
≥±0.01 mm |
|
4-station and auto loading turn plate |
0.9 s/station |
|
Processing parameters |
|
|
Max. Welding depth |
5 mm |
|
Min. Welding width |
1 mm |
|
Welding speed |
1.5 - 3.0 m/min |
|
Processing size |
|
|
External diameter |
Φ40 - Φ130 mm |
|
Internal diameter |
Φ35 - Φ70 mm |
|
Thickness |
20 - 60 mm |
|
Max. Length of gear shaft |
350 mm |
|
Max. Diameter of gear shaft location |
Φ35 mm |
|
Control system |
SIEMENS 828D+auxiliary PLC |
Technical parameter of fiber laser welding
|
welding depth(mm) |
0.5 |
0.8 |
1 |
1 |
1 |
2 |
2 |
2 |
3 |
3 |
3 |
4 |
4 |
5 |
|
welding power(k w) |
0.5 |
0.5 |
1 |
1.5 |
2 |
2 |
2.5 |
3 |
2 |
2.5 |
3 |
2.5 |
3 |
3 |
|
welding speed(m/min) |
0.8 |
0.5 |
1.3 |
2.5 |
4.5 |
2 |
3 |
3.2 |
1.6 |
2 |
2.4 |
2 |
2.4 |
1 |
|
Note: After welding of stainless steel material ,welding seam the mechanics indexes are reaching or higher than the parent material properties, and the weld forming looks good, no macroscopic defects porosity, cracks appear |
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Our service
Quality Guarantee System:
The integral design will be accomplished by us within 30 working days after the contract assignment. Procurement of components and manufacturing of casting piece will be priory to ensure the delivery time.
With ISO 9001 quality system request, we’ll keep the coordination and restrict standard in all manufacturing process including rigid inspection for raw material selection and procurement. Also the manufacturing process is under inspection and control to prevent the unqualified product flow into next manufacturing step so as to ensure the delivery time and quality of all our products delivered.
Inspection of our design, manufacturing, assembly, test and installation by customer is welcome at anytime, and we will always offer our cooperation.
Laser welding application
Laser welding is mainly used in automobile, tools, home appliance, steel industry a
