Gear welding machine tools laser welders with precision welding technologies
Plate Laser Welding machine
Description:
The application of laser welding in automobile manufacturing begins in the transmission gear welding, in the design and manufacture of auto transmission gear, in order to reduce the gear's weight, volume and machining difficulty, and to save raw materials, developed countries have processed gears or gear shafts in split-type instead of wholistic machining then weld the two parts together to be an integrated part.
HC03 high power gear laser welding machine, is composed by high power Rofin-DC030/DC035 laser source, water chiller, processing machine tool, auto preheat machine, robotic hand for loading and unloading, CNC system and do on. The control system can realize integrated control to the whole machine, such as processing machine tool, water chiller, protective air unit and so on . It is easy to adjust the parameters, with centralized display and strong anti-interference ability. With reasonable hardware and software, durable and stable, protect operator's safety by laser fence.HC03 type welding achine is specialized in processing transmission dual gear, dual gear shaft of automobiles.
Specifications:
Model | GS-HC03 |
Laser source | Rofin-DC030 (fiber/CO2) |
Output wave length | 10.6 um |
Output power range | 300 - 3000W |
Power stability | ±2% (long term) |
Diameter of laser beam | 20 - 25 mm |
Laser beam stability | ≤ 0.15 mrad |
Water chiller | LSJR-500BX chilling system |
rated refrigerating | 50kW |
CNC machine tool (X, Y, Z -axis) | |
Location accuracy | ≥±0.02 mm |
Relocation accuracy | ≥±0.01 mm |
4-station and auto loading turn plate | 0.9 s/station |
Processing parameters | |
Max. Welding depth | 5 mm |
Min. Welding width | 1 mm |
Welding speed | 1.5 - 3.0 m/min |
Processing size | |
External diameter | Φ40 - Φ130 mm |
Internal diameter | Φ35 - Φ70 mm |
Thickness | 20 - 60 mm |
Max. Length of gear shaft | 350 mm |
Max. Diameter of gear shaft location | Φ35 mm |
Control system | SIEMENS 828D+auxiliary PLC |
Technical parameter of fiber laser welding
welding depth(mm) | 0.5 | 0.8 | 1 | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 4 | 4 | 5 |
welding power(k w) | 0.5 | 0.5 | 1 | 1.5 | 2 | 2 | 2.5 | 3 | 2 | 2.5 | 3 | 2.5 | 3 | 3 |
welding speed(m/min) | 0.8 | 0.5 | 1.3 | 2.5 | 4.5 | 2 | 3 | 3.2 | 1.6 | 2 | 2.4 | 2 | 2.4 | 1 |
Note: After welding of stainless steel material ,welding seam the mechanics indexes are reaching or higher than the parent material properties, and the weld forming looks good, no macroscopic defects porosity, cracks appear | ||||||||||||||
Our service
Service Commitment
Pre-sale Service:
Welcome to send your sample to our company for testing. We will supply testing report with video and photos together for your consider. And find the best solution way for your products.
Welcome your special requirement of machine also, we are ready for provide all kinds of professional programs and auxiliary equipment to meet your demand as much as possible.
Our best hope is that welcome to visit our company!
In-sale service:
We can supply engineer go to your country to help you install machine and do training after-service together. This is the optional service item. And welcome your engineer come to our company learn how to operate machine also. It is free.
After-Sale Service:
Our after-sale network is all over the world which will provide the comprehensive after-sale service to our customer.
Our commitment is as follow:
1. One year guarantee for the whole equipment.
2. We will answer your questions within 24hours.
3. When Equipment warranty expires, lifelong maintenance services will be provided.
4. After the expiry of the warranty we will offer a wide range of software support with free upgrade for lifelong.
5. Technique live service.
Laser welding application
Laser welding is mainly used in automobile, tools, home appliance, steel industry and others, for example nest gear of transmission,flying wheel,airbag,rock arm,muffler, silicon oil shock absorber, hydraulic torque converter, wood saw blade, diamond saw blade, radiator of water.
