Semiconductor laser cladding equipment with Siemens 828D AC servo motor
Description:
The laser cladding equipment, produced by Wuhan Hans Goldensky Laser System Co., Ltd, regarded laser as the heat source, using different ways of adding materials placed on the selected substrate coating material, after laser irradiation, the very thin surface of the substrate and adding materials melted at the same time, then rapid solidification formed. After the above processing, the dilution degree is very low, and form a metallurgical bonding surface coating substrate material, thus improved significantly the wear-resisting, corrosion resistance, heat resistance, oxidation resistance and electrical characteristics of the substrate surface.
Compared with surfacing welding, spraying, electroplating and deposition, laser cladding has advantages of small dilution degrees, compact structure, good, suitable for cladding coating and base material, particle size and content change is big, etc.
Technical parameter of each part
Control system and heat treatment software
Siemens 828 d ac servo system is used in the numerical control system, set a work station of integrated control, centralized control of laser machining bed, laser source, powder feeder and light route system and so on; Control work station at the same time to separate controlling each part, with functions of automatic and manual switch;
Control system has strong functions: fulfilling many kinds of data “analog to digital-digital to analog” conversion, laser machining track display, digital information processing, fault analysis and alarm, wrong operation chain protection function;
Can do all kinds of procedure editing of machining heat treatment, laser cladding and implement automatic control for the whold process program;
Numerical control each shaft with integral interpolation function, numerical control system has the function of workpiece zoom, image features, the rotation function, linear/circular arc/slash interpolation function and the automatic connection;
Vertical rotary table can be moved from the base; but no need to move out the horizontal rotary worktable during using the vertical rotary worktable
Specification:
The product is composed with TFL-6K/10K laser source, specific 60000 calories water chiller, CNC processing machine tool, auto powder delivery machine, optical path system and CNC control system.
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Model |
GS-TFL-6K/10K |
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Laser source |
TFL-6K/10K laser source/ semi-Laser source conductor laser source |
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Optical system |
Fly optical path, Light path diameterφ70 |
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Manual type swing bald,Turning Angle±60°manual adjustment |
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CNC machine tools |
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model |
2 M |
2.5 M |
3.5 M |
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Working area (mm) |
2000*600*500 |
2500*1000*5000 |
3500*1000*500 |
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X, Y, Z axle working speed |
0 - 5000 m/min |
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Location accuracy |
±0.1 mm / 300 mm |
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Relocation accuracy |
±0.05 mm |
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Horizontal rotating table |
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Max. chuck diameter |
Three claw Φ500/center height 500mm |
Four claw Φ630/center height 690mm |
Four claw Φ630/center height 800mm |
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Rotating speed |
0.5 - 15 rpm |
0.05 - 5 rpm |
0.05 - 5 rpm |
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Platform size(mm) |
3860 * 1450 * 280 |
5560 * 1000 * 280 |
7000 * 1200 * 350 |
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Center shaft |
Bearing diameter Φ100-Φ350 one set |
Bearing diameter Φ370-Φ630 two set s |
Bearing diameter Φ370-Φ630 two set s |
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Max. Length of workpiece |
2500 mm |
3500 mm |
4000 mm |
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Max. Diameter of workpiece |
Φ 800 |
Φ 1350 |
Φ 1500 |
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Max. Weight of workpiece |
5 T |
10 T |
15 T |
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Control system |
Siemens Siemens 828D AC servo motor |
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Note : Single layer perforating, Bottom layer without hole can be realized during the double layer plastic.
Application Industry:
Widely used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, tube fittings,
automobile, food machinery, engineering machinery, precision parts, ships, metallurgical equipment, elevators,
household appliances, kitchen utensils and appliances, craft gifts, tool processing, decoration, advertising and
other manufacturing industries.
