Aluminum Continuous Copper Rolling Mill Copper Powder Making Machine
Feature
1. The most important thing of mental process craft is forming system technology. It plays a more and more remarkable role in modern manufacture process, at the present, the rolling machine usually use big motor or huge and bulky multistage mechanical transmission mechanism. The mechanism depends on fixed gear and belt for transmission and limit the speed of rolling for process unit and transmission mechanism. This system can only make single material. For example, copper rod mill can not roll aluminum rod. Different section need special machine to make, present system can not process special ally machine and so on, meanwhile,big transmission cases drive some frames to work but excessive current will waste more resources. Transmission system in cases will happen to abrasion when it has ling time to work, in the process, it may have some problems for instability, push and pull to influence product quality. Besides, process device and mechanism are setting not reasonably. It may take a lot of time and increase worker’s diffculties to change the roller. We need to reform and innovate available equipment because it will not meet modem enterprise’s requirements, from the market survey and demand, we haven’t have this practical application.in order to meet the demand of market, we must develop a mental machine system with multifunctional and small cross section.
The unit is used for copper rod cold rolling. Through cold rolling, the mechanical behavior can be raised and the defects from casting can be also fetched up. The producing capacity is 2.5ton / hour when roll from Φ14.4mm to Φ8mm.
2. The machine is for rolling. The rod after rolling can greatly improve mechanical property and remedy defect from casting. This speed can reach to 5m/s for this series.
3. Electrical parts adopts famous brand. like, Mitisubishi Japan or Siemens Germany . Use high-speed communication control mode, save and reliable property, advanced technology, controlled by colors touch screen during production,show all figure clear.(such as pass setting, speed setting, length setting, roller in/out, real line speed, real roller rotation speed, running frequency motor, current, fault and content display,PLC-I/O display etc.) “Internet -things system” (optional) can save date of machine running(frequency motor current, frequency, line speed etc.),technology parameter,production records, can real-time display though LAN or internet, easy operation, high automatic.
Main Parameter
| No. | item | Parameter |
| 1 | Model: | Copper rod cold rolling mill, copper alloy cold rolling mill. Other metal rod cold rolling mill, other alloy cold rolling mill,copper / aluminum continuous casting and rolling etc. |
| 2 | Input dia | 55mm,35mm,25mm,20mm,17mm,16mm,14.4mm,12.5mm,8mm etc. |
| 3 | Output dia | 20mm,18mm,17mm,8mm,6mm,5mm,4mm,3 mm etc. |
| 4 | Outlet rod out of roundness | No more than 0.2mm after rolling, or more accurate |
| 5 | Rolling pass | 2-16 or as each customer’s requirements |
| 6 | Rolling speed | Max 3M/s for continuous rolling, Max 5M/s for discontinuous rolling. |
| 7 | Pass schedule | ellipse-round hole type system or triangular -round type system |
| 8 | total extend compression ratio | 2-10, or as each customer’s requirements |
| 9 | each pass compression ratio | 1.151.4(hole type can change) |
| 10 | Total power | 100kw500kw |
| 11 | Running mode | Each frame separate transmission speed controlled by frequency or AC servo |
| 12 | Operation mode | PLC control, touch screen display,can improve to DCS control or networking |
| 13 | type | 2 high horizontal- vertical or 3 high positive triangle-inverted triangle |
| 14 | nominal roller dia | 200mm(double-groove/multi-groove),248mm(double-groove/multi-groove),264mm,300mm,370mm,400mm etc. |
| 15 | No. of frame | 2-16 or more |
| 16 | Main motor | 11kw-110kw AC frequency motor or AV servo motor for each |
| 17 | roller material | other imported material etc. |
| 18 | rolling mill size |
a complete production line: length 18m *width 6 m*height 2.5m Main machine : length 7.6m*width 2.3m *height 2m |
| 19 | height of center | height from the ground 1230mm |
some questions for this machine, maybe u are interested in
1. What’s the feature of rolling mill?
Invented,designed and produced by our own company ,the rolling machine having many patents for invention on home and abroad,used by many company on global ,the high quality,good responds, has the following advantages:
1.1. Rolling mill’s driving motor belong to separate motor, each frame can be adjusted separately,and the speed of each rolling frame can be adjusted precisely,so that the pull-push phenomenon can be eliminated caused by uneven speed during rolling and the quality of rolling pieces can be improved.
1.2. Quickly change rollers and save equipment maintenance and repair time.
1.3. A set of machine can roll all kinds of section.
1.4. Roll all kinds of special materials,for example Magnesium copper,brass, Nickel-copper,Silver-copper alloys,Tungsten and molybdenum,Tantalum and niobium,etc.
1.5. oil supply and detected point by point, which makes lubrication system more reliable.
1.6. Reduce rolling energy consumption and manual consumption, and achieve energy conservation effect.
2. Which size of inlet diameter an outlet diameter?
Inlet:17/20mm outlet:8mm
3. Which material your machine can roll?
Copper rod cold rolling mill, copper alloy cold rolling mill. Other metal rod cold rolling mill, other alloy cold rolling mill,copper / aluminum continuous casting and rolling etc.
4. What kind of Consumption part?
Roller, guide ,roller shaft and expansion sleeve.
