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Hourly Output 10 T/H Hot Rolling Mill Equipment Hydraulic System
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Hourly Output 10 T/H Hot Rolling Mill Equipment Hydraulic System

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Hourly Output 10 T/H Hot Rolling Mill Equipment Hydraulic System

 

Design basis

1 Raw material spec: 120×120×2000mm

2 Final products spec: Φ8~Φ20mm hot-rolled deformed bar,

                                      cut-to-length 12m

3 Hourly output: 10t/h

 

Rolling type and rolling mill configuration

1 Rolling mill layout type adopts semi-continuous.

2 To roll min. Section Φ10mm deformed bar based on 75×75mm

billets, rolling passes is of 15.

3 Adopt “one stand of service ” type to reduce rolling passes gradually.

4 There are total 11 stands of rolling mill in the whole production line,

including Φ400×1 rough rolling mill, Φ300×6 intermediate rolling mill

and Φ300×2×2 finishing rolling mill.

5 Rolling mill drive: Φ400×1 rough rolling mill is AC motor. Φ300×6

intermediate rolling mill is “one AC motor drives six”.

finishing rolling mill is “one DC drives two”

Φ300×2×2

6 The highest rolling speed of final products stands to roll Φ10mm

deformed bar is 8m/s.

 

Equipment characteristic

1. Rolling mill stand adopts pre-stressed type. This type is high

stiffness and easy to change roller.

2. The rolling mill’s driving applies reducer and the duplex adopt

two-grade reduction united gearbox. This type has following advantage:

low weight, small volume, economical space occupation, low cost and etc.

Gear-shaft material: 42CrMo forged, Wheel gear material ZG35CrMo,

the box is of structural parts.

3. Cooling bed entering adopts free of roller table pneumatic

entering type, which has the advantage of light equipment, simple, low

cost and easy maintenance compared with apron plate type entering

device.

4. End-cropping and multiple-length flying shear adopt

pneumatic clutch frequency controls speed, rotatory type. This type of

flying shear has the advantage of low motor power, simple electric

control and low investment compared with start-stop flying shear.

5. The bundling adopts mechanical pneumatic combined type

automatic machine, and the material for bundling is Φ6.5mm wire rod.

 

 

 

Single strand rolling(Deformed bar)

 

Mini steel hot rolling mill, rolling mill manufacture

 

 

 

 

 

Process equipment detail list

 

Mechanical part
1 Ladle turret/ladle moving car/ladle fixed support (determined by customers)
2 Tundish
3 Tundish car
4 Mould
5 Mould vibration device
6 Vibration drive device
7 Protecting cover for vibration device
8 Secondary coolings spraying frame
9 Secondary coolings spraying pipe
10 Spraying nozzle for secondary cooling water
11 Support roller device for secondary and thirdly cooling
12 Withdrawal straightening machine
13 Transmission device for withdrawal straightening machine
14 Universal joint
15 Rigid dummy bar
16 Dummy bar storage device
17 Guide roller for dummy bar storage device
18 Billet delivery roller table
19 Hydraulic billet pusher
20 Platform for billet collection
21 Flame cutting machine/hydraulic shear (determined by customers)
Electrics control system
23 Control system for mould vibration
24 Control system for withdrawal straightening machine
25 Effective control system for dummy bar
28 Control system for billet delivery roller table
29 Control system for billet out
30 Control system for central hydraulic station
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Mr. Mrs. Angel Zhang
Tel: 86-510-83788308
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Wuxi Huadong Industrial Electrical Furnace Co.,Ltd.
Xishan district,Bashi Industrial Park,undefined, Wuxi, Jiangsu, China (Mainland)
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