1. Specification of the material
(1) Suitable Material: Colored Steel plate, Galvanized steel
(2) Width of the raw material: 1220mm
(3) Thickness: 0.4-0.6mm
2. Machine Detailed Parameters
1 |
Roll Forming Machine
|
YX33-190-950 |
2 | Machine structure
|
Guide pillar structure
|
3 | Total power |
Motor power-5.5kw Hydraulic power-5.5kw |
4 |
Roller stations
|
About 16 stations |
5 |
Productivity
|
2-4m/min |
6 |
Drive system
|
By chain |
7 |
Diameter of shaft
|
70mm solid shaft |
8 | Voltage
|
380v 50Hz 3phase |
9 |
Color Of The Machine
|
Yellow and blue |
10 |
Container need
|
40GP container |
11 |
Deliver Time
|
70 days |
12 |
Terms Of Payment
|
30%T/T 70% pay before shipment |
3. Profile drawing
4. The Chart of Process Flow
5. Specification of Components
(1) 5T Hydraulic Un-coiler
- Width of feeding: 1250mm
- Capability: 5 Ton
- Inter diameter: 470-520mm
- Maximal out diameter: 1500mm
- Working speed: 0--20m/min adjustable
- Main motor power: 5.5KW AC motor
- Hydraulic power: 4kw
(2) Main Roll Forming Machine
- Roller material:ASTM1045 chrome plated surface with chrome
- Shaft diameter: 70mm material: SAE1045 with quenching and tempering
- Main frame by 350H beam welding
- Machine structure: guide pillar
(3)Pressing system:
- Pressing after forming: Press the sheet after roll forming to required length
- Hydraulic drive uses the same hydraulic unit with cutting
- Material of mold:Cr12, 58-62 HRC hardness
- Pressing by hydraulic, 5.5KW
(4) Hydraulic cutting system
- Cutting after forming: Cut the sheet after roll forming to required length
- Uses two hydraulic cylinders for operation.
- Material of blade:Cr12, 58-62 HRC hardness
- Cutting power by hydraulic,5.5KW
- Working pressure: 12Mpa adjustable
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
(5) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- PLC: Panasonic or customerization