Technical Solution and Quotation
1. Introduction
This machine is my company's introduction of German technology, combined with the characteristics
of beer production industry, designed to develop small-scale beer filling equipment. The machine has
excellent mechanical operation reliability, improved rinsing, filling, cover screwing, disinfection sterilization
and other functions.
Structural Features:
1. The rinsing machine using high-strength stainless steel bottles of spring-loaded folders, to ensure
a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of
the sidewall and bottom to make the bottle clean.
2.Filling machine with spring-type mechanical lifting equipment to upgrade glass bottles, large bearing
support floundering in the vat and use of guide-rod in the orientation of the structure, there are
pre-cover features.
3.Using high-precision mechanical filling valve, with cylinder liquid level and the back pressure
controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.
4. Stainless steel plunger and mechanical stirring gland-type magnetic reasonable cap to ensure that
the gland is healthy and reliable. Hopper and the cap taking- cover, capping transmitted by magnetic.
The capping is reliable and automatic unloading, reducing the rate of broken bottles.
5. Before the capping, use hot water bubble set to displace bottlenecks air, ensuring the oxygen
content of less than 0.15mg / L.
6. Filling machines includes broken bottle automatically stopping valve, broken bottle washing, and
foam automatically exhausting device.
7.With perfect CIP cleaning function, and capable of rinsing filling pipes with acid, lye liquid and hot
water.
8. All the materials in contact with the valves, tanks, pipes are made of stainless steel 304 materials,
inside and outside the wall of mirror-polished, ensuring it is healthy.
9. Manually dry oil lubrication system to make sure equipment maintenance is more convenient.
10. The whole operation adopts advanced man-machine interface, PLC control, frequency conversion
stepless speed regulation and other automatic control technology, with no bottle no open valves, no
stamps; no cap no operation, and other security protection.
2. Main technical parameters
| Washing heads: | 40 (diameter:φ595) |
| Filling valve heads: | 40 (diameter:φ510) |
| Capping heads: | 10 (diameter:φ170) |
|
Bottle size: |
500ml |
| Capacity: | 8000-10000 bottle per hour(500 ml), |
| Applicable bottle: | bottle height 200350mm |
| Diameter Φ52Φ84mm | |
| Aseptic air consumption: | 0.4m3/min(0.40.6Mpa) |
| CO2 consumption: | 180g/100L |
| water consumption including: | vacuum pump: 0.4m3/hblowing:1m3/h |
| Overall dimension : | 4200×3000×2700mm(L×W×H) |
| Weight: | 8000 Kg |
3. Main equipments
| Water pump: | South |
| Touch Screen: | Weinview Taiwan |
| Inverters: | Mitsubishi Japan |
| PLC controller: | Mitsubishi Japan |
| Transformer: | domestic |
| Contactors: | Schneider France |
| Circuit breakers: | Schneider France |
| Switch: | Omron Japan |
| Proximity switches: | Autonics Korea |
| Photoelectricity: | Omron Japan |
| Material: | 304 stainless steel |
