Roller Suspension Cement Pipe Making Machine With PLC Digital Control System
Production Description:
Roller Suspension Concrete Pipe Making Machine for reinforced concrete and prestressed concrete pipe production. Roller Suspension Concrete Pipe Making Machine is economical, practical, and easy to operate. More than 80% Chinese pipe making factories use this type concrete pipe making machine. The machine can produce pipes length up to 4 meters, and diameter from 200mm to 2400mm, flat; socket and rabbet joints are available. Hanging roller cement pipe machine is mainly used in municipal engineering, urban and rural construction, drainage and utility large bridges.
Feature:
(1) Short production Cycle: because of the good effect of the roller to compact the concrete, every pipe just need 3-5 minutes with high speed roller rotation.
(2) This Pipe machine uses the dry cast material, there will no waste cement mud, then it won’t pollute the environment.
(3) During the production, the noise is low, it is about 80-90 DB
(4) The Concrete Pipes are with high pressure load and with high production efficiency.
Working Principle:
This machine uses the Roller to support the pipe mould, and produce the roller force to concrete in the mould. When the roller rotate at a high speed, the concrete in the mould will spread in the inner wall of the pipe mould and form a cement pipe with the centrifugal force, and when the mould with the inner concrete pass on the roller, the concrete between the mould and the roller will be compacted solid to form a pipe.
Technical parameter:
| XG 200-600 | XG 800-1200 | XG 1000-1500 | XG 4M | |
| Diameter | 200-600mm | 800-1200mm | 1000-1500mm | 300-2000mm |
| Length | 2000mm | 2000mm | 2000mm | 1000-4000mm |
| Power of Motor | 15KW | 45KW | 90KW | 110KW |
| Capacity | 10-15Pc/h | 8-12Pc/h | 6-10Pc/h | 6-8Pc/h |
| Labor demand without feeding machine | 4-5 | 4-5 | 4-5 | 4-5 |
| Labor demand with feeding machine | 3-4 | 3-4 | 3-4 | 3-4 |
| Joint | Plain,socket and spigot,male and female | Plain,socket and spigot,male and female | Plain,socket and spigot, tongue and groove | Plain,socket and spigot,tongue and groove |
Working process :
(1): irst workers prepare the steel cage ,this cage can be made by manual ,also can be made by automatic machinery ,this machine could weld cage by automatic way.
(2): one worker clear the mould ,and brush de-mould oil
(3): use 5-10Ton crane to lift steel cage into mould, then use screw nut to fix the mould .
(4): lift the mould in to overhang rolling machine ,lock the machine and start running
(5): JS500 or JS750 machine mix the cement ,sand ,stone material ,then feed to the mould by automatic material feeding belt conveyer system . mould will be under the high speed running ,the material will be press into mould through main machine main shaft.
(6): after some minutes ,when material fill the mould ,then stop and open the machine ,use 5-10Ton crane to lift the mould with pipe to empty yard place.
(7): after 3 hours ,we could open the mould , then we have 5-7 days water curing .
Prodution Deatils:
Accurate mould dimesion
Finished Pipe
