FRP sheet making machine

sheet width

maximum   effective width 1500 mm

thickness of   sheet

0.2-4mm

main   dimension

61m*4m*5m,

power   requirement

140KVA

power   consumption

actual    consumption  is 50KVA/h

upper gel   coat

61m(L)×4(W)×5m(H)

lower gel   coat

71m(L)×1.85(W)×3.5m(H)

certification 

 EU   certification, certified model FRP3200

Number of   certificate

 No.M7,   1302, 8307, 002

the storage tank   placed the agitator motor, which can mix the resin with the filler and color   paste to reduce the cost of the production.

Metering system

1.Pulse-free   metering system achieve the precise metering and permitted add powder   fillers, that can reduce the cost of production.

2.The pulse-free   metering pumps can real-time control the dosage of raw material, for   different raw material we applied different pump. For example, for resin, we   adopt the CAM rotor pump; for curing agent and accelerator we applied the   plunger pump. The practice proved these types of pump not only assure the   quality of products, but also good operation.

3. PLC intelligent   control system realized every metering pump automatic match the ratio, no   need set the proportion one by one.

Impregnation system

multi-line independent   temperature control, able to better adapt change of ambient temperature,   quick impregnation, effectively improve the speed of production.

Sheet thickness control   system

1.In this area have hard   and soft sheet thickness rollers, can achieve precise control thickness of   the sheet. These two rollers have different function, if you add the filler   to the production, you should use the soft roller. Because the hard roller   can't allow the impurity pass through the film, easy to scratch the film.

Cabinet heating system.

1,In   heating oven system applied the PID control system can accurately adjust the   temperature of chambers according to the ambient temperature. For example, If   the temperature reached in 40 degree, it is not necessary to put on the   heater of the third chamber, that greatly reduced the energy consumption. To   reduce the energy, the heating ovens are often alternate work.

2.Meanwhile   the heating cabinet can open from the side and upper doors. Many factories   produce the chamber with upper side open, which will lose a lot of energy and   because of big weight of door, it is difficult to open to change the mold or   observe the effect of the sheet.

3.   In chamber placed the reversible mold frame, that can realize continuous   production.

cooling and cutting system

1.         we   adopt the free waste edge cutting technology. It means in production we don't   need cut the edge of the sheet. The advantages is greatly saving the raw   material and reducing the pollution. Meanwhile, expand the space of the   workshop and reduce the personal cost.

2.         Special   cross cutting machine can synchronize with production. Many factories can't   realize the synchronous production, because their cutting machine is static,   can't moving with the sheet. So often met the problem of off tracking

3. in air-cooling   zone, our high-power fan can rapidly cooling the sheet. If the aging process   is not handled properly, there will be many problems, such as secondary   curing, foaming and yellowish.

Electric control system

1.         In   electric control system, PLC intellectual control system   as brain of production line. Operate by computers, the production task and   equipment operating data is faster and intuitional. Only short-term training   can make operators complete production independently.

2.         For   different market, we adopt different brand, because some brands is difficult   to buy in many countries. In common we choose DELTA, AB, Siemens and so on.   On the one hand, it can ensure the equipment running stable, on the other   hand it avoid the problem, that because of changing the model or brand, the   element is not match with the original machine.

3.         Many   companies said they configure lots of elements, rather more than our machine.   But in fact, to avoid the function confusion and personnel safety issues   caused by distribution of cables, we placed all electrical elements into the   electrical cabinet to ensure the normal operation and clean of the workhouse.

Wire   and Cable

Particular parts   adopt special purpose wire, durable in use. For example, in cutting system,   because of high frequency of using of cutting machine, the cable is often   broken. Now we apply integrated folding cable to increase the using life.

Size   and layout of machine

Size   and layout of machine can be made according to customer requirement. If the   space of workshop permitting, we generally suggest extending equipment 2-3   meters, because the longer, the better improve the effect of impregnation and   increase production speed, but also produce thick sheet.

SERVICE

1.We   have own design team, which can design cost-effective equipment according to   customer's needs and the size of the factory.

2.   The engineers and technicians in our factory have worked on average more than   10 years, so they have extensive experience in installation and commissioning   as well as training. The installation and commissioning for production is   crucial, which directly decide the quality of the product and operation of   the production. Also rich experience in training can ensure your workers independently   achieve the operation.

3.Our   equipment guarantee period is up to one year, at the same time our design   team every year update the technical, and these new technologies will be   notified to our customers to ensure your powerful market competitiveness

4.Every   year, we attend the varies of professional composite exhibitions in Moscow,Indian,Singapore   ,French and other countries to   expand the scale of customers and promote our brand .