SPC flooring production line technology, extruded substrate, embossed wood grain layer, color film decorative layer, and wear-resistant layer can be completed simultaneously on the same equipment. 1, The substrate can be directly made with various relief wood patterns; Secondly, the surface can be hot coated with various decorative layers of different colors; Thirdly, a wear-resistant layer can be directly applied to the decorative layer of the board by hot pressing; Fourthly, the bottom layer of fiberglass cushion can be directly applied with heat to reduce noise. All four of the above can be applied simultaneously Multiple layers are integrated on a production equipment. Equipment that can reduce surface treatment patterns and wear resistance. Reducing labor and equipment investment greatly reduces the production cost of PVC flooring, and an automated assembly line can be operated by only two people, basically achieving the standard of automated production. The core technology, equipment precedent, and high degree of automation of this product.
The SPC stone plastic floor production line is equipped with an automatic feeding system that enters the high-speed mixer, high-speed hot mixing, and cold mixing. It can also be equipped with a five ton storage tank and each feeding port is equipped with an environmentally friendly dust suction system (to make the workshop dust-free). The automatic feeding system is then fed to a double screw extruder, and the material is discharged by a large plate mold structure for five roll molding (during which multiple layers of film on the surface enter the five roll hot bonding system). The roller bracket cooling device, edge cutting device, traction machine, and automatic cutting machine are also used Composed of automatic plate lifting and other components. The unit has a compact structure and excellent performance. The screw and barrel have been optimized and specially processed with high-performance dual alloy steel, ensuring the overall quality of the product The machine has the advantages of uniform plasticization, stable extrusion volume, high yield, and long service life. The main machine material cylinder is heated by a cast aluminum heater, cooled by wind, and controlled by a precision computer screen. The precise shaping and calendering device ensures excellent shaping of the sheet metal through its excellent adjustment function. The cutting part adopts a fixed length cutting device to ensure the correct length of the board.
1, Overview
Power conditions: 380V/3 phase/50HZ
Product specification: L=980~1200mm; Product thickness δ= 2.0-9.0mm
Linear speed: 0.6-3m/min Production: 22-30 tons/24 hours
Production material: PVC PVC resin to calcium powder ratio=1:2-3
110PVC (PVC Sheet) Production Line Configuration Price List:
1, SJSZ110 conical twin screw extruder
Serial number, item specification, model
Extruder model SJSZ -? ninety-two
2. Barrel material 38CrMOALA
3. Heat treatment hardness ≥ HV940, brittleness not greater than level 2
4 Screw diameter (small/large) 110/220 (mm)
5 screw speed 3-32 r/min
6 Host motor power 200KW
7. Feeding motor power 1.5KW (feeding 1.5KW variable frequency)
8 temperature control sections (10 sections): barrel heating section 4, confluence core section 1
Cooling method for the
9-cylinder heating system: forced cooling by fans in zones 2, 3, 4, and 5
10 heating ring materials, heating power cast aluminum heating ring (wrapped with asbestos insulation layer), heating power 75Kw
11 Connection method: movable flange type
12 Temperature Control System 24 Zone PLC Touch Screen Control System
13 Electrical Siemens
14 Reduction gearbox hard tooth surface alloy gear (20CrMOLA)
15 frequency converter Senlan
2, Five bar rolling machine (vertical structure)
Serial number, item specification, model
1 Five roller diameter Ф four hundred and fifty
2. Mainframe power 2.2KW × 4 units
The flattening effect of the bottom two sets of rollers
4. The upper two sets of rollers have surface embossing and bottom shading effects, and the film bonding effect (pressing effect)
5 roller height display data display system
6 Five roller front and rear motor power 1.5KW with brake structure
7 PVC color film, 1 set of bonding mechanism
8 PVC color film, tension control system, tension control
9 PVC color film, unwinding correction system, automatic correction system
10 PVC wear-resistant layer, 1 set of bonding mechanism
1 set of 11 edge cutting device
12 pressure roller mold temperature controller four zones (gear pump KCB-5.5, output pressure 0.33, power: 3KW)
13. One traction machine (power: 4KW, variable frequency speed regulation)
14 plate cutting machines, 1 set (infrared fixed length control)
15 frequency converter Senlan
Characteristics of SPC Stone Plastic Products
A. Various varieties, beautiful and luxurious: imitation oak, teak, maple, cherry, rosewood, red black walnut, mahogany, etc., with natural and realistic colors, overcoming the drawbacks of solid wood flooring such as knots, insect eyes, and color differences.
B. The performance effect is better: strong wear resistance, waterproof, flame retardant, and non deformable, with a comfortable foot feel comparable to solid wood flooring, and alkali resistance, and insect resistance. High and low temperature resistance, fast thermal conductivity, and good constant temperature, making it the first choice for energy-saving geothermal flooring in buildings. Benefit the elderly and children
C. Green and environmental protection: the plate adopts high-tech nanotechnology, without Radioactive element. This product meets the high-level E1 standard for indoor decoration environmental monitoring, which is ready to install and use.
D. Widely used: widely used indoors and outdoors. Floor decoration for homes, offices, businesses, hotels, schools, swimming pools, and public places.
E. Performance: Long service life. After many years of use, the floor can be recycled and reprocessed into new flooring, reducing the cost of later home decoration.
F. Usage effect: Easy to take care of, no need for waxing maintenance or mopping, making it an ideal choice for geothermal floor paving in modern homes
G. Easy installation: The buckle structure allows for direct assembly during laying without the need for keels, making it easy to disassemble and lay, saving labor and time, and achieving fast speed.
With strong technical strength, excellent production equipment and development capabilities, our production line is also at a leading level in the industry. We design and manufacture a complete set of production equipment for you, providing you with formulas and production technology, so that your investment can achieve great benefits! We have good after-sales service. We can design products according to your requirements and provide installation, debugging, training, and formula services. Until we produce the qualified products you need, we will wholeheartedly serve you. Our company is willing to create a better future with you.
