Machine detailes:
- The production line equips with high output extruder, the new type barrel has slots insides cylinder; the mixing type screw has a good plasticizing ability. The extruder provides high capacity and good quality to finished products
- Equipped with the advanced Lattice Basket type dies, the melting temperature is low, which results in good mixing performance and stable production ability
- Vacuum tank with multi-section control can ensure the dimension and roundness of HDPE pipes
- Particular structure of the longer vacuum sizing cylinder can ensure the stability in high speed working
- The worldwide famous frequency converter is employed in the driving control system ensuring stability, precision and reliable transmission
- The running of the whole production line are controlled by PID, graphic operation system has a good man-machine interface. All process data can be displayed and set through PID controller
- Diameter measuring device and ultrasonic thickness measurer can be selected as the optical parts. Equipped with these parts, the outer diameter and wall thickness can be measured at the real time
- Equipped with the advanced Lattice Basket type dies, the melting temperature is low, which results in good mixing performance and stable production ability
- Vacuum tank with multi-section control can ensure the dimension and roundness of HDPE pipes
- Particular structure of the longer vacuum sizing cylinder can ensure the stability in high speed working
- The worldwide famous frequency converter is employed in the driving control system ensuring stability, precision and reliable transmission
- The running of the whole production line are controlled by PID, graphic operation system has a good man-machine interface. All process data can be displayed and set through PID controller
- Diameter measuring device and ultrasonic thickness measurer can be selected as the optical parts. Equipped with these parts, the outer diameter and wall thickness can be measured at the real time
Extruder:
a.This contains Screw and Barrel made from alloy steel duly nitrided and hard chrome plated for long life.
b. he screw bolt adopts optimal design with mixing head in the same distance and diffrenct depth. It is equipped with a vertical reducer with high torque and is driven by AC motor. Barrel is divided into three zones for heating load distribution.
c.Cooling blowers are provided on the barrel for all zones.
d. Water circulating jacket is provided in feeding zone.
Die
- Die and adapter is made out from alloy steel and hard chrome plated. helical type and basket type mould with suitable inner compression ratio which can guarantee to produce high quality Plastic pipes.
Vacuum sizing chamber with cooling tank: - Advanced vacuum calibrating method improves the cleanliness and hardness of surface. It adopts efficient vacuum calibrating technology with two cavities, and spray cooling flume in order to increase the finished product rate and meet requirements of production for high speed. - Suitable size of vacuum pump and two sizers are fitted to maintain accurate size of the pipe.
multi-caterpillar pulling machine
- This unit is used to pull pipe and equipped with specially designed rubber pulling belts. - Adjustable gap device is equipped to adjust the gap between two belts.
- AC motor of 2 HP capacities is coupled through a suitable reduction gear box to drive the belts.
Pipe Cutter
- Pipe cutter is equipped with 1 HP motor and pedestal with Limit switch and length adjuster are also provided with stand.
Plastic Scrap Grinder:
- Control panel is comprises of Microprocessor based digital temperature controllers to control the temperature on barrel and die
- All AC motors are driven by Frequency inverter for long life.
- Suitable switch gears are provided to get the optimum performance of the machine.
Control Panel
- Control panel is comprises of Microprocessor based Digital Temperature controllers to control the temperature on barrel and die
- All AC motors are driven by thyristorised AC drive to get the better speed control. Main AC motor gets the optimum performance of the machine.
a.This contains Screw and Barrel made from alloy steel duly nitrided and hard chrome plated for long life.
b. he screw bolt adopts optimal design with mixing head in the same distance and diffrenct depth. It is equipped with a vertical reducer with high torque and is driven by AC motor. Barrel is divided into three zones for heating load distribution.
c.Cooling blowers are provided on the barrel for all zones.
d. Water circulating jacket is provided in feeding zone.
Die
- Die and adapter is made out from alloy steel and hard chrome plated. helical type and basket type mould with suitable inner compression ratio which can guarantee to produce high quality Plastic pipes.
Vacuum sizing chamber with cooling tank: - Advanced vacuum calibrating method improves the cleanliness and hardness of surface. It adopts efficient vacuum calibrating technology with two cavities, and spray cooling flume in order to increase the finished product rate and meet requirements of production for high speed. - Suitable size of vacuum pump and two sizers are fitted to maintain accurate size of the pipe.
multi-caterpillar pulling machine
- This unit is used to pull pipe and equipped with specially designed rubber pulling belts. - Adjustable gap device is equipped to adjust the gap between two belts.
- AC motor of 2 HP capacities is coupled through a suitable reduction gear box to drive the belts.
Pipe Cutter
- Pipe cutter is equipped with 1 HP motor and pedestal with Limit switch and length adjuster are also provided with stand.
Plastic Scrap Grinder:
- Control panel is comprises of Microprocessor based digital temperature controllers to control the temperature on barrel and die
- All AC motors are driven by Frequency inverter for long life.
- Suitable switch gears are provided to get the optimum performance of the machine.
Control Panel
- Control panel is comprises of Microprocessor based Digital Temperature controllers to control the temperature on barrel and die
- All AC motors are driven by thyristorised AC drive to get the better speed control. Main AC motor gets the optimum performance of the machine.
Type | SD-75 | SD-250 | SD-400 | SD-630 |
Productive tubing scope(mm) | 20-75 | 110-250 | 200-400 | 400-630 |
Vacuum forming length(mm) | 6000 | 6000 | 6000 | 6000 |
Traction speed(m/min) | 1-16 | 0.4-7 | 0.1-2 | 0.1-2 |
Hauling force (N) | 12000 | 15000 | 25000 | 35000 |
Claw quantities | 2 | 3 | 4 | 6 |
Cutting method | Circular Saw Blade | Annular cutting | Annular cutting | Annular cutting |
Total power(kw) | 85 | 120 | 155 | 200 |
Production line length(m) | 25 | 30 | 35 | 48 |
