EVA automotive interior sheet making machine, EVA sheet extrusion machine, EVA sheet production line
Machine Name | HDPE EVA sheet making machine |
Warranty | 18 months for mechanical parts, and 12 months for electrical parts |
Total Power | 500KW |
Max. Output | 600-700kg/h |
Extruder Model | LSJ180/33 |
Sheet width | 1600mm |
Sheet thickness | 1-3mm |
sheet layer | single |
Line Speed | 1-2m/min |
sheet application | Car tile |
Raw Material | EVA pellet |
Worker Requirement | 3-4workers a shift |
Dimension | 25*5*3 |
Weight | 30Tons |
Voltage | 380V,50Hz or customized |
Inverter | ABB |
Contactor | Schneider |
Inspection of the machine | Machine tested in our factory before delivery |
Service | Engineers available for installation |
Part1: Process flow
Pressurized automatic stainless steel elevator mixer → → force feeding machine → JZD single screw → 2500mm mold → three-roll press surface treatment → traction plate corona treatment → → → stacked cutting machine
Part2: the characteristics and consists of the EVA sheet making machine
1 | DTC-1000 screw feeding machine | 1set |
2 | High effective single screw extruder | 1 set |
3 | Hydraulic filter exchanging unit | 1 set |
4 | T- die head | 1 set |
5 | 3-roller calander | 1 set |
6 | Laminating unit | 1 set |
7 | Cooling frame of length 6m | 1 set |
8 | Coronator for EVA sheet | 1 set |
9 | Haul-off machine | 1 set |
10 | Guillotine cutting machine | 1 set. |
11 | Sheet stracker | 1 set. |
1. single screw extruder
Axial thrust using ZLYJ series of professional single-screw rubber extruder supporting the design of high precision hardened thrust seat belt gear box, front-end configuration of the output shaft thrust bearing to withstand the screw at work, the whole small size, carrying capacity, smooth transmission, low noise, high efficiency;
2 Die-head
the sheet die: hanger die with two throttle design, sheet thickness accurately. Temperature control ± 1 ºC can accurately control the plasticizing process and sheet thickness, flatness. The material effective width 2150mm; product width 2100mm; Thickness 3-8mm, die material: 5CrNiMoV steel, a total of 11 district heating, the use of stainless steel heating rods; Dies hard chrome plated surface.
3. three-roll calender:
Double tube spiral blade circuit so that the roller surface temperature uniformity, L / cooling quickly and without a lot of cooling medium. Roller surface hardening, grinding, hard chrome plating (coating thickness not less than 0.10mm) after mirror polished, hardness HRC62 above, the roller surface runout is less than 0.02mm, the surface temperature error within ± 2 ºC. HTM attached swivel joints and heat resistant pressure hose.
Wheel positioning: using precision screw lift its components, the central wheel fixed to the upper and lower motor Coarse wheel gap, manual fine-tuning can be adjusted independently around. The purpose can be achieved quickly adjust the gap and precision trimming simultaneously. The mechanism of high strength, high precision, the optimized design is to ensure the quality of the finished sheet core components.
4. traction equipment: traction trimming cooling device
5. cutting:
Shears maximum width: 2000mm maximum thickness:. 4mm, shear rate, 20 beats / min.
6. the conveyor belt:
Part3. the wide range of applications:
The production line can produce eva shoes, PE, PP or PVC sheet material such as sheet metal, high calcium carbonate added (up to 50-75); strong ability to adapt equipment, can be processed simultaneously PP, PE, ABS, PS and so on.
Application: car roof, car trunk mat, car mats and so on;
Pictures of our machine in customer's factory:
Packaging & Shipping
Packaging Details: wooden cases with streching films or seaworthy packing
Delivery Detail: 30-60 days after receiving the deposit
Qingdao Leader Machinery Co.,ltd will help you calculate the detailed dimension and the number of Container. And we promises delivery the machine within duration. It is based on our experience of manufactruing machine and management.
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