GRP Pipe Production Line

QFW-2500VI FRP Pipe Production Line

1. Introduction

FW-2500VI Computer control Winding Machine is adopted advanced wet continual fiber winding process, it is a new product developed in China, and its function property has been improved and developed for many times. The machine has very reasonable structure, creative design, and it operates easily, the interface between operator and machine is reasonable. 

2. The main parameters         

2.1  The total power: 85kw

2.2  The maximum diameter can be manufactured: DN200-2500mm

2.3  The effective length of the pipe:12m

2.4  The productivity:1000kg/h

2.5  The baking board's temperature of curing station:105-160 degree centigrade

2.6  The maxi speed of conveying roving: 100m/min

2.7  The width of the roving sheet:200mm

2.8  The winding angle: 30°—90°

2.9  The maxi speed of run: 90m/min

2.10  The maxi mould-unloading force:83t

2.11  The rated drawing force of the capstan:5t

2.12  The rated pressure of the hydraulic system:16MPa

Note: if adds the infrared ray baking boards, the total power: 135KW

3. The major characteristics of the equipment

3.1 The sophisticated configuration: We developed the accessories and the program by ourselves and committed to have the superior configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial control computer is made in Yanhua Corporation, Taiwan, which assures the liability, stability, and precision of the while machine operating. The menu is displayed in Chinese and English, the interface between the operator and the machine is reasonable, it is easy to operate and the working condition can be adjusted freely through the rotary knob on the panel board. 

3.2 It has been adopted the latest version winding software developed by ourselves. And the roving arrangement is regular, enclosure is complete, the position of the trolley is accurate. The wound result should be regular rhombuses checked by one piece of roving. The parameter such as the width of roving sheet, the winding length and the winding diameter are all not limited in the software.

3.3 The functions of the controlling system include hand control, semi automatic, automatic, emergency brake, limit switch protection and stepless speed regulation. It should not affect the linearity when the function of stepless speed regulation has been started.

QFW-500VI Computer Control FRP Pipe Production Line

1. Introduction

QFW-500VI Computer Control Winding Machine is the latest version of helical and orthogonal filament pipe winder. The machine is based on previous models that has been developed in china that has been improved several times according to experience and new technology.

The machine operating is very friendly and easy to operate and maintain.

The machine has several operation modes, such as automatic. Semi-automatic and manual operation.  

2. Main parameters                       

2.1Electrical power requirements:        16.7KW

2.2Diameter manufacturing range:         25mm-500mm     

2.3Effective pipe length:   Up to 6 meter        

2.4Production capacity:  500kg/h

2.5Maximum roving speed:          100m/min          

2.6Maximum band width:          120mm               

2.7Winding angle:             30°—90° (depends on diameter)               

2.8De-molding load capacity: 10 Metric ton 

2.9Precision of roving arrangement:     ±0.5mm

2.10The maximum speed of spindle:        85r/min     

3. Major equipment characteristics:

3.1 The sophisticated configuration accessories and program has been developed by ourselves achieving superior configuration. The servo motor, servo driver, are purchased from Panasonic, Japan. The industrial control computer is made by Yanhua Corporation, Taiwan, assuring liability, stability, and precision machine operating. Menu is displayed in Chinese and English. Machine operation is friendly and easy to operate. Working parameters can be adjusted freely through the rotary knob on the panel board. 

3.2 Machine is equipped with the latest winding software version developed by ourselves. Due to precise trolley movement the winding pattern is accurate assuring full surface glass coverage. The winding pattern result should be regularly checked by a single roving. 

3.3 Software provides wide operation tolerances without limitations to roving bandwidth, pipe length, winding angle and pipe thickness. 

3.4 Three operation modes are available, hand control, semi-automatic and automatic. Machine is equipped with emergency stop bottom, limit switch protection and continuous speed regulation. Operation of this function does not affect the winding pattern or linearity of the process.

3.5 The machine is powered by a main motor with gear boxes and chains located at one machine end. The trolley operation motor is located at trolley bed at the same side as the main motor. Trolley movement is achieved using 2 chains located at both trolley bed sides. Chain adjusting and tightening is located at the trolley bed end. 

3.6 The pipe extractor is machinery operated and it consists of pulling device, pipe stopper and mold pipe support. All extractor elements are adjustable as per the pipe diameter. 

Pipe de-molding requires high pulling forces at the extraction starting, this force is decreasing during the pipe extraction. The extraction speed is increased as long as the required force has decreased.